Double-Line Cold Pilger Mill

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Overview

The double line pilger mill is used for producing various types of precision thin-walled pipes, including carbon steel, bearing steel, low alloy steel, stainless steel, titanium alloys, zirconium alloys, high-temperature alloys, copper-nickel alloys, copper-aluminum alloys, and various non-ferrous metals. It can roll two pipes at the same time, with high production efficiency and doubled output.

 

Characteristics of Cold Pilger Mills

     

    Capable of producing precision thin-walled tubes from carbon steel, bearing steel, low-alloy steel, stainless steel, titanium alloys, zirconium alloys, high-temperature alloys, copper-nickel alloys, copper-aluminum, and various non-ferrous metals.

     

    Utilizes ring-shaped groove rolls for long-stroke rolling, featuring large roll rotation angles and extended working sections of the groove, increasing the deformation zone length. The curved mandrel enhances metal deformation uniformity, allowing for larger feeding amount and improved finished tube quality.

     

    Employs a curved mandrel to reduce rolling pressure, ensuring uniform deformation of the billet. Each pass achieves high reduction rates and significant wall thickness correction, with evenly distributed rolling forces and reduced axial forces, enabling the production of tubes with minimal outer diameter and wall thickness deviations.

     

    Main drive system adopts permanent magnet motors for energy efficiency and stability.

     

    Rotary and feeding are controlled by servo motors, ensuring precise and reliable feeding amount with stepless adjustment, as well as stepless adjustment of rotation angles. Within one rolling stroke, the billet undergoes two rotations and one feeding (or two rotations and two feeding).

     

    All gear pairs in the eccentric gearbox are manufactured using hard-tooth grinding processes, with gears meeting Grade 5-6 precision standards, ensuring smooth transmission, long service life, and low noise

     

    Achieves extremely tight tolerances and superior surface roughness for both inner/outer diameters and wall thickness

     

    No material loss in the process, resulting in high material yield

    Specification
    No. Parameter Name Unit Two-Roller Series Model & Specifications Three-Roller Series Model & Specifications
    1 Model LG20x2 LG30x2  LG45x2 LD8x2 LD20x2 LD40x2 LD60x2
    2 Mill Operating Mode Double Line Fully Auto
    with Non-Continuous Feeding
    Double Line Fully Auto
    with Non-Continuous Feeding
    Double Line Fully Auto
    with Non-Continuous Feeding
    Double Line Fully Auto
    with Non-Continuous Feeding
    Double Line Fully Auto
    with Non-Continuous Feeding
    Double Line Fully Auto
    with Non-Continuous Feeding
    Double Line Fully Auto
    with Non-Continuous Feeding
    3 Mother Tube OD mm Ø19~Ø38 Ø25~Ø51 Ø40~Ø70 Ø4~Ø10 Ø6~Ø23 Ø17~Ø46 Ø32~Ø69
    4 Mother Tube WT mm 1.5~5 2~6 2~10 0.3~1.3 0.3~2.5 0.8~5 0.8~6
    5 Mother Tube Length m 1~6 1~6 1~6 1~4 1~4 1~5 1~6
    6 Mother Tube Curvature mm/m ≤1 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
    7 Finished Tube OD mm Ø12~Ø25 Ø15~Ø32 Ø20~Ø50 Ø3~Ø8 Ø5~Ø21 Ø15~Ø42 Ø30~Ø65
    8 Finished Tube WT mm 1~4 1~5 1~8 0.2~1 0.2~2.3 0.5~4 0.5~5
    9 Finished Tube Length m 12 12 12 6 6 8 9
    10 Feeding Range mm /stroke 0.1 ~ 5 0.1 ~ 6 0.1 ~ 8 0.1~4 0.1 ~ 5 0.1 ~ 6 0.1 ~ 8
    11 Rotation Angle Range degree 0~72 0~72 0~72 0~72 0~72 0~72 0~72
    12 Rotary Feeding Type Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    13 Rotary Feeding Mode Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single Rotary Single Feeding               Single Rotary Single Feeding               Single Rotary Single Feeding               Single Rotary Single Feeding              
    14 Roller Size mm Ø208 Ø255 Ø300 Ø30.5 Ø54.5/Ø57 Ø90 Ø131/Ø143
    15 Mainframe Stroke Speed spm 80~ 140 60~ 100 50~ 90 60~110 60~ 110 60~ 110 50~ 90
    16 Mainframe Travel Length mm 521 603 703 400 475 475 603
    17 Main Motor Power kw 55 75 90 11 22 55 75

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