Fully Automatic Normal Speed Non-Continuous Feeding Cold Pilger Mill

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Overview

Characteristics of Cold Pilger Mills

     

    Capable of producing precision thin-walled tubes from carbon steel, bearing steel, low-alloy steel, stainless steel, titanium alloys, zirconium alloys, high-temperature alloys, copper-nickel alloys, copper-aluminum, and various non-ferrous metals.

     

    Utilizes ring-shaped groove rolls for long-stroke rolling, featuring large roll rotation angles and extended working sections of the groove, increasing the deformation zone length. The curved mandrel enhances metal deformation uniformity, allowing for larger feeding amount and improved finished tube quality.

     

    Employs a curved mandrel to reduce rolling pressure, ensuring uniform deformation of the billet. Each pass achieves high reduction rates and significant wall thickness correction, with evenly distributed rolling forces and reduced axial forces, enabling the production of tubes with minimal outer diameter and wall thickness deviations.

     

    Main drive system adopts permanent magnet motors for energy efficiency and stability.

     

    Rotary and feeding are controlled by servo motors, ensuring precise and reliable feeding amount with stepless adjustment, as well as stepless adjustment of rotation angles. Within one rolling stroke, the billet undergoes two rotations and one feeding (or two rotations and two feeding).

     

    All gear pairs in the eccentric gearbox are manufactured using hard-tooth grinding processes, with gears meeting Grade 5-6 precision standards, ensuring smooth transmission, long service life, and low noise

     

    Achieves extremely tight tolerances and superior surface roughness for both inner/outer diameters and wall thickness

     

    No material loss in the process, resulting in high material yield

    Specification
    No. Parameter Name Unit Normal Speed Non-Continuous Feeding Series Cold Pilger Mill Model & Specifications
    1 Model LG10HS LG15HS LG 20HS LG 30HS LG50HS LG60HS LG75HS LG90HS LG120HS LG180HS LG280HS LG350HS LG450HS
    2 Mill Operating Mode Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    Normal Speed Fully Auto
    with Non-Continuous Feeding
    3 Mother Tube OD mm Ø10~Ø25 Ø15~Ø32 Ø19~Ø42 Ø25~Ø51 Ø30~Ø70 Ø45~Ø95 Ø70~Ø114 Ø76~Ø133/154 Ø90~Ø194 Ø133~Ø254 Ø195~Ø365 Ø195~Ø365 Ø290~Ø480
    4 Mother Tube WT mm 1~4 1~4 1.5~5 2~6 3~7 3~10 3~12 3~12 5~18 6~25 6~32 6~32 6~35
    5 Mother Tube Length m 1~7 1~7 1~7 1~7 2.5~7 2.5~7 3~7 3~7 3~7 3~7 3~7 3~7 3~7
    6 Finished Tube OD mm Ø6~Ø15 Ø9.53~Ø19 Ø12~Ø25 Ø15~Ø32 Ø20~Ø50 Ø32~Ø90 Ø38~Ø108 Ø45~Ø114 Ø76~Ø168 Ø114~Ø219 Ø168~Ø325 Ø168~Ø325 Ø245~Ø450
    7 Finished Tube WT mm 0.5~3 0.8~3 1~4 1~5 2~6 2.5~8.0 2.8~10 2~10 4~16 4~22 4~28 4~28 4~30
    8 Finished Tube Length m ≈12 ≈12 ≈12 ≈12 ≈12 ≈12 ≈12 ≈12 ≈12 ≈12 ≈12 ≈12 ≈12
    9 Feeding Range mm /stroke 0.1 ~ 5 0.1 ~ 5 0.1 ~ 5 0.1 ~ 12 0.1 ~ 12 0.1 ~ 14 0.1 ~ 14 0.1 ~ 14 0.1 ~ 14 0.1 ~ 14 0.1 ~ 14 0.1 ~ 14 0.1 ~ 14
    10 Rotation Angle Range degree 0~72 0~72 0~72 0~72 0~72 0~72 0~72 0~72 0~72 0~72 0~72 0~72 0~72
    11 Rotary Feeding Type Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    12 Rotary Feeding Mode Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable
    13 Roller Gear Module (M*Z) M=3 M=6 M=7 M=8 M=9 M=11 M=14 M=14 M=16  M=16 M=20 M=20 M=25
    14 Roller Size mm Ø135 Ø185 Ø220 Ø250 Ø300 Ø350 Ø375 Ø450 Ø490/Ø540 Ø640/Ø680 Ø838 Ø838 Ø1200
    15 Mainframe Stroke Speed spm 80~ 120 80~ 110 80~ 110 60~100 50~90 50~90 50~85 50~ 85 50~80 40~75 25~50 25~50 20~40
    16 Mainframe Travel Length mm 381 490 523 603 703 723 903 1003 1103 1203 1165 1165 1228
    17 Main Motor Power kw 30 37 45 55 90 110 132 160 250 400 670 670 1000

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