High-Speed Fully Automatic Continuous Rolling Cold Pilger Mill

description1
Zipper closure 1/4 zip athletic pullovers for men. Stretchy, lightweight, fast-drying fabric for superior performance. REGULAR FIT - US standard sizes. An athletic fit that sits close to the body for a wide range of motion, designed for optimal performance and all day comfort. FEATURES - Quarter zip closure;Thumbholes on long sleeves to keep them in place during workout
Product Display
Overview

The high-speed fully automatic continuous rolling cold pilger mill utilizes a dual-offset horizontal mass balance system to balance the system's inertial forces, enabling high-speed rolling. It features two alternating mandrel rod clamping devices, allowing continuous loading without stopping the machine. The mill also uses two alternating pipe billet clamping discs, enabling continuous feeding without interruption.

 

The machine is designed with a fully CNC-machined closed frame, which improves the equipment's rigidity. Additionally, it incorporates side roll changing technology, significantly reducing auxiliary time. The continuous high-speed rolling process greatly enhances the operational efficiency and output of the pilger mill.

 

Characteristics of Cold Pilger Mills

     

    Capable of producing precision thin-walled tubes from carbon steel, bearing steel, low-alloy steel, stainless steel, titanium alloys, zirconium alloys, high-temperature alloys, copper-nickel alloys, copper-aluminum, and various non-ferrous metals.

     

    Utilizes ring-shaped groove rolls for long-stroke rolling, featuring large roll rotation angles and extended working sections of the groove, increasing the deformation zone length. The curved mandrel enhances metal deformation uniformity, allowing for larger feeding amount and improved finished tube quality.

     

    Employs a curved mandrel to reduce rolling pressure, ensuring uniform deformation of the billet. Each pass achieves high reduction rates and significant wall thickness correction, with evenly distributed rolling forces and reduced axial forces, enabling the production of tubes with minimal outer diameter and wall thickness deviations.

     

    Main drive system adopts permanent magnet motors for energy efficiency and stability.

     

    Rotary and feeding are controlled by servo motors, ensuring precise and reliable feeding amount with stepless adjustment, as well as stepless adjustment of rotation angles. Within one rolling stroke, the billet undergoes two rotations and one feeding (or two rotations and two feeding).

     

    All gear pairs in the eccentric gearbox are manufactured using hard-tooth grinding processes, with gears meeting Grade 5-6 precision standards, ensuring smooth transmission, long service life, and low noise

     

    Achieves extremely tight tolerances and superior surface roughness for both inner/outer diameters and wall thickness

     

    No material loss in the process, resulting in high material yield

    Specification
    No. Parameter Name Unit High Speed Continuous Feeding Series Cold Pilger Mill Model & Specifications
    1 Model LG10HSGL LG15HSGL LG20HSGL LG 30HSGL LG50HSGL LG60HSGL LG90HSGL
    2 Mill Operating Mode High Speed Fully Auto
    with Continuous Feeding
    High Speed Fully Auto
    with Continuous Feeding
    High Speed Fully Auto
    with Continuous Feeding
    High Speed Fully Auto
    with Continuous Feeding
    High Speed Fully Auto
    with Continuous Feeding
    High Speed Fully Auto
    with Continuous Feeding
    High Speed Fully Auto
    with Continuous Feeding
    3 Mother Tube OD mm Ø10~Ø25 Ø15~Ø32 Ø19~Ø42 Ø25~Ø51 Ø30~Ø65 Ø45~Ø89 Ø76~Ø133
    4 Mother Tube WT mm 1~4 1~4 1.5~5 2~6 2~7 2~10 3~12
    5 Mother Tube Length m 2.5~7 2.5~7 2.5~7 2.5~7 3~7 3~7 3.5~7
    6 Finished Tube OD mm Ø6~Ø15 Ø9.53~Ø19 Ø12~Ø25 Ø15~Ø32 Ø20~Ø50 Ø28~Ø76 Ø45~Ø114
    7 Finished Tube WT mm 0.5~3 0.8~3 1~4 1~5 1~6 1~8 2~10
    8 Finished Tube Length m ≈12 ≈12 ≈12 ≈12 ≈12 ≈12 ≈15
    9 Feeding Range mm /stroke 0.1 ~ 5 0.1 ~ 5 0.1 ~ 5 0.1 ~ 5 0.1 ~ 7 0.1 ~ 8 0.1 ~ 10
    10 Rotation Angle Range degree 0~72 0~72 0~72 0~72 0~72 0~72 0~72
    11 Rotary Feeding Type Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    Independent Servo Drive
    Continuously Working
    12 Rotary Feeding Mode Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable Single/Double Adjustable
    13 Roller Gear Module (M*Z) M=3 M=6 M=7 M=8 M=10 M=11 M=14
    14 Roller Size mm Ø135 Ø185 Ø220 Ø255 Ø300 Ø365 Ø450
    15 Mainframe Stroke Speed spm 100~ 200 80~ 180 80~ 180 80~ 150 80~ 140 80~120 60~110
    16 Mainframe Travel Length mm 381 490 523 631 781 821 1003
    17 Main Motor Power kw 30 37 45 75 110 160 250

    CONTACT US